A minimized machine downtime helps in increasing the overall equipment effectivenessoee. Total commitment to the program by upper level management is required in both. Total productive maintenance tpm why, what, where, who anand subramaniam 2. Total productive maintenance tpm, a japanese management protocol developed to alleviate production losses caused by machine breakdowns and supporting justintime manufacturing policies, has aroused considerable interest in the western. Productive maintenance tpm implementation on an organization in terms of productivity and quality levels. Autonomous maintenance planned maintenance individual improvement. Total productive maintenance download ebook pdf, epub.
Tpmcreating standards and preparation for autonomous maintenance 85. Tpm also values a safe working environment with a zero accident policy. Manajemen mesin dan produk baru early equipment and product management kegiatan tpm pada bagian non produksi dan bagian pemeliharaan tpm in the office. Pdf total productive maintenance tpm implementation practice. Tpm is a primary enabler to maximizing your returnonassets. The goals of a tpm program are to maximise equipment productivity, maximise equipment availability and make quality product by eliminating causes of equipment defects, losses and wastes. That is part of the meaning of total in total productive maintenance.
Maksud total dalam tpm total berarti melibatkan keseluruhan karyawan. Almost all industrial production processes are carried out with the aid of machines, as a result of which each production. Total productive manufacturing total perfect management total profit management total people management total productive management total productive maintenance what is tpm. Total productive maintenance overview the mission of each pillar is to reduce loss with the ultimate aim of elimination of all losses. The human resource aspect was investigated to assess motivation of operators through training to reduce set up times, change over stoppages, defects rate and resource wastage on the shop floor. Pdf purpose the purpose of this paper is to illustrate the appropriateness of system dynamics sd as a tool for obtaining a total productive. After reading you will understand the basics of this powerful quality and process management method what is total productive maintenance tpm. Eight pillars of total productive maintenance tpm 9. Total productive maintenance tpm is an equipment management program that emphasizes operator involvement and ownership of equipment performance. Other areas of emphasis include minimizing machine downtime resulting from unexpected. Total productive manufacturing tpm overall equipment. Total productive maintenance focuses on increasing of productivity. The tpm safety pillar 126 the area map 127 the hazard map 129 risk assessment 1 safe working procedures. Implementing 8 pillars of total productive maintenance to.
Total productive manufacturing tpm articles vipgroup. Total productive maintenance tpm is a maintenance program which involves a newly defined concept for maintaining plants and equipment. Total productive maintenance tpm is the process of using machines, equipment, employees and supporting processes to maintain and improve the integrity of production and the quality of systems. Total productive management drives towards better efficiencies in time and material by eliminating all process related losses. This waste is due to operators, maintenance personal, process, tooling problems and nonavailability of components in time etc. Pdf tpm leading to total production management researchgate. The tpm program closely resembles the popular total quality management tqm program. An introduction to total productive maintenance tpm.
Later the method was further developed by the japan. This approach uses the skills of all employees and seeks to incorporate maintenance into the everyday performance of a facility. Ppt total productive maintenance powerpoint presentation. Its implementation is an organizational process, supported and reinforced by leadership and management. Asset management and spare parts inventory management predictive maintenance. Total productive maintenance and the basic pillars of tpm. Total time available shutdownsstartup scheduled main t. A new alternative to total productive maintenance tpm. Tpm fosters continuous and rapid improvement through employee involvement, team structures, and a closedloop measurement of results to ensure long term equipment performance. Tpm uses a global concept which includes all employees at all levels and proactive team work. Fokus utama total productive maintanance atau tpm ini adalah untuk memastikan. Total productive maintenance tpm is a maintenance program, which involves a newly defined concept for maintaining plants and equipment. By giving ownership and responsibility of equipment and processes to the right employees, equipment breakdowns are reduced.
Tpm emphasizes proactive and preventative maintenance to maximize the operational efficiency of equipment. Total productive maintenance tpm in production and. The goals of a tpm program are to maximize equipment productivity, maximize equipment availability and make quality product by eliminating causes of equipment defects, losses and wastes. To do that, small multidisciplinary teams improve stepbystep the overall equipment effectiveness of their production lines. Total productive maintenance tpm is a productivity improvement practice analogous to the use of total quality management tqm, 1 while 2 describes it as. Findings tpm implementation improves productivity and working ef ciency of employees and. This article explains the total productive maintenance tpm in a practical way. The goal of the tpm program is to markedly increase production while, at the same time, increasing employee morale and job satisfaction.
To start implementation of tpm firstly top management need to understand that tpm needs to be part of a long term culture change programme, not just an initiative for the maintenance department. The components of this strategy include crossfunctional teams to remove machine uptime barriers, rigorous programs of preventive maintenance, improved maintenance operations management efficiency. Total productive maintenance tpm is a system of maintaining and improving the integrity of production, safety and quality systems through the machines, equipment, processes, and employees that add business value to an organization tpm focuses on keeping all equipment in top working condition to avoid breakdowns and delays in manufacturing processes. Tpm total productive maintenance is a comprehensive approach to the efficiency of operation and maintenance of the equipment. Implementing successful total productive maintenance.
An introduction to total productive maintenance tpm faculty. In this global economy and furious competitors, total quality management is. Recent advancements in information systems and computer technology have led to developments in equipment and robotic technology that have permanently changed the characteristics of manufacturing equipment. An introduction to total productive maintenance tpm plant.
Tpm has a singular goal, that of achieving continuous improvement of the efficiency of machinery and equipment. It blurs the distinction between the roles of production and. As a warehouse manager, focusing on tpm and minimizing downtime are definitely the key things on my list. An autonomous maintenance approach to cycle time reduction. By measuring the overall equipment effectiveness, breakdowns and other losses like substandard quality, are identified and resolved. This goal is reached when teams involved play an active role in maintaining and improving efficiencies through combined activities. Tpm total productive maintenance the big idea getting operators involved in maintaining their own equipment, and emphasizing proactive and preventive maintenance will lay a foundation for improved production fewer breakdowns, stops, and defects.
Total productive maintenance tpm is a strategy that operates according to the idea that everyone in a facility should participate in maintenance, rather than just the maintenance team. Total productive maintenance tpm focuses on getting managers, maintenance personnel and equipment users all working together to prevent equipment problems and reduce expenditures. Total productive maintenance tpm sebagai suatu sistem perawatan terpadu harus dapat dilaksanakan melalui kegiatankegiatan kelompok kecil seperti gugus kendali mutu dalam sistem. The terms total productive maintenance, total productive management, and total productive manufacturing will. Aktivitas group kecil dalam tpm tidak persis sama dengan gugus kendali mutu gkm, terutama dalam keterlibatan anggotanya.
It promotes common goals between maintenance and operations, establishes training systems, encourages audits and diagnosis tools, and reduces process variability. Pdf total productive maintenance tpm implementation. Total productive maintenance tpm concepts and literature. Total productive manufacturing tpm is a customerfocused approach to business aimed at satisfying both the customer and the companys needs. Total productive maintenance tpm is an equipment management program that emphasises operator involvement and ownership of equipment performance. Tpm pillarseight pillars of total productive maintenance. Its goal is to achieve perfect production and low operating costs. Total productive maintenance tpm training tpc trainco. This means that equipment is expected to have zero breakdowns, slow runs, or defects. Tpm combines the traditionally american practice of preventive maintenance with total quality control and total employee involvement, to create a culture where operators develop ownership of. Tpm introduction continuously improving manufacturing. Tpm was first applied by the japanese company nippondenso.
Hierdoor wordt tpm steeds vaker omschreven als total productive management. Tpm and oee processes are worth spending time and productive also. Guidelines for improvement, darden school working paper series, dswp9730. Total productive maintenance 1 total productive maintenance. An introduction to total productive maintenance tpm j. Tpmanalyzing and categorizing the failure data 61 ftags, the machine history log, and minor stops or unrecorded losses categorizing 63 finding out the tpm causes for the ftags to help find the cure 71 pareto charts 80 the defect map 83 chapter 4. Total productive maintenance tpm requires the participation of the whole organization, from top management down to the workforce there are eight pillars that serve as a guide towards tpm organizing the workplace and uncovering underlying problems is. Design of a total productive maintenance model for effective.
What is tpm total productive maintenance productivity. Zero interruptions zero defects zero accidents throughout total employees participation from top management to operators, based in the following activities. As an integral approach to business solutions tpm total productive maintenance is a core support programme affiliated with the japanese institute of plan maintenance jipm, considered to be the global leading body, tpm is not just a professional maintenance approach but also a cultural transformation programme. Tpm focuses on involving machine operator in the routine checks and cleaning of the machine to detect problems earlier. Total productive maintenance tpm is an allinclusive approach to equipment maintenance that strives to achieve perfect production zero defects. Tpm awareness information 5 courtesy, in part, of motorola sps.
Total productive management is also a term found in the literature to describe tpm practices. It can be considered as the medical science of machines. A plant tpm steering committee is formed to establish and drive a comprehensive plant wide pe focus. The goal of the tpm program is to markedly increase production while, at the same time, increasing employee. Tpm total productive maintenance engages operators to improve equipment effectiveness with an emphasis on proactive and preventative maintenance. Production operations management 74 winter, 335351. Total productive maintenance tpm is one of the world class manufacturing tools that seeks to manage assets by involving everyone in the manufacturing organization. Without effective leadership that links tpm efforts to the business and holds people accountable for performing highly specified work, equipment performance and reliability will continue to decline and tpm initiatives. Tpm total productive maintenance is a holistic approach to equipment maintenance that strives to achieve perfect production. Total productive management tpm is a systematic approach to eliminate waste associated with production equipment and machinery. Vanwege het sterke accent op eigenaarschap gaat tpm van.
Pengertian total productive maintenance tpm total productive maintenance atau disingkat dengan tpm adalah suatu sistem yang digunakan untuk memelihara dan meningkatkan kualitas produksi melalui perawatan perlengkapan dan peralatan kerja seperti mesin, equipment dan alatalat kerja. Total productive maintenance tpm concentrates on productivity improvement, primarily by way of maximizing the availability of equipment. Total productive maintenance universitas brawijaya. Tpm has been visualized as an overall manufacturing strategy for improving productivity of the equipment.